May-June 2000

Leaving Little Trace With Degradable Erosion Control Solutions

In the realm of rolled erosion control products, completely degradable solutions are gaining ground. More manufacturers are producing them, and on some projects, environmental or safety concerns make them a necessity. More often, however, they are being used in conjunction with more permanent solutions.

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By Janice Kaspersen

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In terms of durability, temporary, degradable erosion control blankets are a step above straw or hydraulically applied mulch and a few steps below nondegradable turf reinforcement mats (TRMs). Although some TRMs incorporate a biodegradable filler to help provide an ideal environment for seeds, most consist of layers of geosynthetic materials, such as polypropylene, polyvinyl chloride, or nylon and are resistant to ultraviolet degradation and soil chemicals. TRMs offer higher shear strength for channels or steep slopes where high-volume and high-velocity runoff is expected. Because they can last for years, they maintain a stabilizing grid even after vegetation takes hold and offer additional reinforcement in especially erosion-prone areas.

Degradable products are either completely biodegradable, such as coir (coconut fiber) or straw mats and logs, or biodegradable and photodegradable, as when coir, straw, wood excelsior, or other materials are used in conjunction with a lightweight photodegradable netting that typically lasts several months and sometimes two years or more-ideally until mature vegetation is established.

What determines when to use a degradable product? There are three primary reasons: minimal environmental impact, safety, and sometimes cost. Environmental concerns for some applications mandate complete degradation. Very often, however, a combination of solutions-degradable and permanent-is employed to achieve the most effective result at the most reasonable cost.


Bioengineering Tools: Coir Logs and Degradable Blankets

Degradable products are frequently selected for bioengineering applications, such as stabilizing streambanks, in which natural vegetation is expected to take over and hold the soil in place. Coir logs are especially suited for this purpose. Bob Swain, president of The Dawson Corporation in Clarksburg, NJ, used them after excavating 4,000 ft. of badly eroded streambank at the Radnor Valley Country Club and Golf Course in Radnor, PA. "The stream flows through what used to be a floodplain 100 years ago, and a lot of the golf course was built on the floodplain. So every time the stream floods, they lose part of the bank and the golf course," he explains. "Around Philadelphia, as every other urban area, over the last 25-50 years there's been a lot of additional development, so the upstream drainage now gets down to the golf course a lot faster than it did."

Aggravating the erosion was the country club's choice of vegetation along the streambank. "Historically all golf courses have turf going right down to the water interface, and anytime you have that in our neck of the woods, it's a problem," says Swain. Because it does poorly in a saturated root zone, turfgrass tends to die back from the edges of streams, allowing the bare soil to erode. "The stable grass that's above it gets undercut, that whole thing falls in, and it's a never-ending process. What we try to do is reengineer the whole edge."

Swain used BioLog by BonTerra (now owned by Synthetic Industries of Chattanooga, TN) in combination with BonTerra's C2 erosion control blanket. C2 is made of coir fiber sandwiched between long-lasting, UV-stabilized, photodegradable netting. It is designed for use on extreme slopes, as a channel liner, or for streambank rehabilitation-something halfway between a short-term biodegradable solution and a permanent TRM. "We installed BioLog at the toe of the slope and C2 up and toed into the top of the regraded slope, then did a wetland seed mix under the C2." Aquatic emergent plugs placed in the BioLogs helped speed revegetation. Fortified with several species of Scirpus, Iris versicolor, Pontederia, Saggitaria, and rice cutgrass, the streambank is holding up well five years later. "It's a lot more natural, a rougher type of edge than they were historically used to with the manicured grass right down to the water," notes Swain, adding that the design varied the height of the vegetation depending on whether the golf course holes were parallel or perpendicular to the stream.

Steve Hurt, a construction manager with Environmental Technologies and Construction in Hunt Valley, MD, also uses coir logs for streambank and shoreline bioengineering. "In a lot of situations you use them in combination because the coir logs provide stability at the toe of the slope where the bank comes in contact with the most stress from either stream-flow events or, on a shoreline situation, wave events. The coir logs are intended to provide a substrate that other vegetation over a very long term can become established in and root into and provide physical support for the bank until you can get a very healthy root mat in behind them." Because the coir logs eventually degrade completely, it's critical that the vegetation that ultimately replaces them is well chosen. "We see a lot of problems with the design and installation of projects using coir-fiber logs. One of the most severe is the designs that call for no vegetation being planted in or immediately behind the coir log-in which case, once the log breaks down, there's really nothing sturdy there to protect the shoreline-or call for ill-suited vegetation, such as herbaceous plugs of species that provide only aesthetic value," Hurt observes.

Photo:Degradable matting

"Another installation problem that frequently occurs with the coir logs is insufficiently linking the upstream log to the downstream log. By spending a lot of extra effort linking one log to another as you're installing them, it avoids a weak point where, during a high-flow event, the tip of one log can become dislodged and work its way down." When one log breaks loose, Hurt continues, it usually takes others with it, domino style. Lacing the logs together is a common way to attach them, and Hurt prefers nondegradable synthetic twine. "We haven't found a natural twine that's very satisfactory. The coir-fiber twine would be ideal because it lasts a very long time, but it does not take bends well, and we find that it becomes very brittle." Other natural fibers tend to break down within the first season. "Even on projects where you're trying very hard to keep the thing all natural, we'll usually argue to go with synthetic on that little bit of work involved in linking them together."

On recent shoreline projects where he has used KoirLogs by Nedia Enterprises of Jamaica, NY, Hurt has carefully considered which type of degradable mat to use in conjunction. "Mattings fall into to two broad categories: either the woven or the spun fiber," he points out, adding that although spun-fiber products are commonly sewn together with polypropylene, more manufacturers are now offering mats with natural string instead. "Because of the shear stresses, most of the stream work that we're involved with calls for the woven products, which tend to be stronger in that way and more resistant to stream flow. The spun-fiber products, in our experience, have been used more for projects involving slope stabilization, when you're looking to get a nice solid ground cover and diffuse the power of overland flow and water hitting the surface." Spun-fiber mats encourage faster revegetation as well. "Once you've seeded, the seed stays in place very nicely with them, whereas the woven products tend to have spaces between the weave that allow the seed to migrate or move around," notes Hurt.

Combining for Cost

Because they are generally less expensive than TRMs-up to five times less-temporary erosion control products are often used for all parts of a project that don't require the durability of a TRM. "In most cases, unless it's used in a channel, most everyone, including the departments of transportation [DOTs], will specify a degradable mat. If it's to be used on a slope or in a channel, you might use the higher-velocity blankets," says Danny Marsh, president of Southwest Environment Services Inc. in Tyler, TX. Most DOTs, he adds, rely on an approved products list on which various manufacturers' products are rated; the Texas DOT maintains one such list that is widely used in the industry.

Photo: Degradable and permanent matting
This drainage channel project in Longview, TX, called for a combination of degradable and permanent matting.

Marsh describes a complex drainage channel project for the city of Longview, TX, for which he chose a combination of degradable and permanent matting. A newly constructed eight-barrel box culvert diverted water into the channel. At the bottom was a pilot channel constructed of gabion baskets. "The area coming out of the box culvert before it got to the pilot channel was all done with the nonbiodegradable mats, mainly because of the water velocity," says Marsh. Southwest Environment Services installed 5,100 yd.3 of Earth Lock, a synthetic filament geomatrix containing biodegradable wood excelsior to aid in establishing vegetation. "All of the flat area and slopes coming out of the pilot channel basically had the standard mats on them." About 22,000 yd.3 of excelsior blanket with photodegradable mesh on one side was used on the flat areas and 3:1 slopes. Because the specifications called for a product to be used in these areas that not only was completely degradable but also met a weight limit, Southwest Environment Services chose a blanket made of excelsior rather than straw. Both products used on the project were manufactured by Erosion Control Systems of Northport, AL.

Marsh has also used hydraulically applied mulches, which can cost up to a third less than degradable mats, in combination with rolled products. With mats, overlap adds to the cost-a fact that, Marsh points out, some people fail to consider when estimating a job. "You've got an 8-10% overlap factor, so if it calls for 1,000 square yards, you may be using 1,080-1,100 square yards of actual material. But if you're using a spray-on material, you can actually use 1,000 square yards and get paid for 1,000 square yards." He recalls a project for the city of Tyler, TX: The area was really odd in shape. "There were a lot of trees, and you would have wasted a lot of blanket. It just wasn't feasible to put the blankets in there when you could go in with these spray-on materials and just shoot it and be done with it."

Economics helped determine the choice of material at the construction site of the new Pelion High School in Pelion, SC. Original specifications called for a more permanent mat for a 77,000-ft.2, 30-ft.-high slope behind the school building. TerraJute, a lightweight woven blanket of photodegradable polypropylene manufactured by Webtec Inc. of Charlotte, NC, was later substituted. "I think it is a matter of cost more than anything," states Tom Morey, a project manager with Martin Engineering in White Rock, SC. "The slope is hydroseeded first, and then we put on the material. It's a pretty steep and sandy slope, and we haven't had any problems." He adds that the lovegrass planted on the slope has now taken hold.

Charlie Herndon, vice president of Herndon Inc. in Lugoff, SC, recently tackled two landfill projects in North Carolina with a combination of erosion control solutions. At the Cumberland County Landfill, Herndon explains, "There were approximately 25 acres of two-to-one and three-to-one slopes, some 200 feet from top to bottom, and on the top there was another 25-acre area draining water onto the slopes." The Onslow County Landfill had less area to cover, but some of the slopes were 500 ft. high. Herndon covered the slopes on both projects with Synthetic Industries' three-dimensional Landlok 450 TRM, which consists of polyolefin fibers bound between two high-strength, biaxially oriented nets. "At the bottom of some of these slopes, we would use another product in some channels-an excelsior erosion control blanket. Moving the water off these slopes is your most important objective. Get it from the top to the bottom, and when you get it to the bottom you can control it in these channels with the temporary mat."

Herndon rarely sees projects where degradable rather than permanent products are specified for environmental reasons. "I haven't heard that anybody would object to the permanent. If there's any objection, it would be because they didn't want to spend the money for the permanent. In a lot of cases they should have-and probably wish they had-spent the money when they have to come back in and go to all that expense to repair and redo the job."


Walk With the Animals

Photo:Mule deer on straw coconut blanket
Mule deer on straw-coconut blanket.
Photo: Straw blankets with plastic nets
Straw blankets with plastic nets.

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Two thousand miles away, the Wyoming DOT faced an altogether different scenario when it reconstructed more than 10 mi. of Highway 14 near Yellowstone National Park. Revegetating the dry, rocky volcanic soils on bare roadside slopes was a priority. The park has a comprehensive erosion control plan, and excessive sediment from the easily eroded soil would have threatened the abundant fish population in the park's waterways. The well being of the park's larger animals, however-mountain sheep, bison, elk, mule deer, and grizzly bear-led to an agreement four years ago between the US Forest Service and the Cheyenne office of the Federal Highway Administration: Only 100% biodegradable erosion control products can be used in the park or near its boundary.

"One problem we had with our plastic nets is that either elk or deer will tangle up with it," notes John Samson, an agronomist with the Wyoming DOT Environmental Services. "It can actually hang onto their hock, and they'll drag it and rip it out, which is of course an unsightly thing. Also, it doesn't do our blankets any good. We've found that with the biodegradable jute nets, it acts more like a paper punch, so that they punch right through but don't really drag as they walk down the slope. The blanket stays in place, and the animals are not walking around with plastic hair nets." Next Page >

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